Sustainable Panels with Recycled Materials for Building Applications: Environmental and Acoustic Characterization

Sound absorption materials structure is generally based on porous synthetic media (rock wool, glass wool, polyurethane, polyester, ect.): they have expensive production processes, important energy consumptions, and high environmental impact. Recycled materials are becoming an interesting alternative, due to their good acoustic behavior, similar to traditional porous materials; they also allow low impact production costs, thanks to the use of wastes derived from other production cycles. This work focuses on the evaluation of the acoustic absorption properties of new panels made of recycled paper and other scrap materials, as wool and nonwoven polyester fabric: different samples were produced and tested by means of impedance tube, according to ISO 10534-2. In order to present the environmental benefits, Life Cycle Assessment was carried out in terms of primary embodied energy and greenhouse gas emissions, considering a “cradle-to-gate” approach. Furthermore, the behavior of innovative absorption materials was investigated in order to improve the acoustic performance of a lecture room, by means of an acoustic simulation software. A comparison with traditional materials was also carried out for both acoustic and environmental aspects. In the simulation model, calibrated by an in-situ experimental campaign of the main acoustic quality indexes (Reverberation Time, Clarity and Definition Indexes, Speech Transmission Index), different acoustic correction solutions were implemented: both the new recycled and traditional panels were applied as wall and ceiling absorbers. The analysis of the acoustic absorption trends, in 100 - 5000 Hz frequencies range, shows that the new materials are suitable as acoustic correction systems, especially the panel composed by waste paper and wool fibers. The LCA analysis results show that, considering the same acoustic performance, the recycled panels allow to reduce the environmental effects and the global production costs.